Better quality cotton seed oil production line

Better quality cotton seed oil production line

Product Description

Company Information

Shandong Leader Machinery Co.,Ltd. is mainly focused on all kinds of pressure vessel and edible oil processing machine manufacturing. Established in 1978, With rich experience in this field which make us to be the goLD supplier on alibaba and the sales volume is always in the top within the industry. Now we have more than 300 workers, fixed assets have reached 90000 thousands. We rewarded ISO9001, which is the manufacture license of special equipment certification, and design license of special equipment certification. Our LD seller is grain oil machinery. We produce the complete oil production line, ranging from small scale screw oil press machine to the Turn-key project. Our products and project have been exported to many countries, such as Asia, America, Middle east, Africa, Europe etc.

WHY Choose us

1,Over 30 years experience in oil pressing equipment field, ranking first in Shandong,China.

2, Cooperate with Shandong Machine Design Research Institute and Shandong University of TechnoloLD in the oil equipment, protein extraction, phospholipid extraction,etc. R&D and application of new technoloLD.

3,Approval by the CE Certificate, Quality Systerm Certificate, France BV Certificate, which guarantee the quality of the equipment.

4,DTDC Desolventizer with most advanced technoloLD in solvent extraction section.

5,Automatic Contorl System with PLC.

Main TechnoloLD

1,Pretreatment and Pre-pressing technoloLD.

2,Solvent Extraction TechnoloLD.

3,Edible oil Refining TechnoloLD.

4,Dewaxing and Degreasing TechnoloLD.

5,Soybean protein concentrated and protein isolates TechnoloLD.

6,Peanut oil cold pressing and superfine fragrant peanut oil TechnoloLD.

7,Palm fruit pressing TechnoloLD.

8,Palm oil fractionation TechnoloLD.

Main Business Field

1.10-500T/H oil material first cleaning,drying and storage section turn-key project.
2.100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
3.Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
4.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
5.20-600T/D sunflower oil, rice bran oil, corn germ oil making and dewaxing turn-key project
6.10-200T/D Fatty acid esterification production cooking oil production line.

7. 30-300T/D Palm oil pressing project.

8.100-300T/D Coconut, peanut, sesame oil making project.

9. Screw oil press machine, Hydraulic oil press machine for different capacity.

Available oil crops

The techmoloLD of my company for pretreatment and pre-pressing which mainly include the cleaning , decrustation extrusion,flaking,cooking and pre-pressing and so on .Considering the different characteristic of oil seeds and the customer requirements,we can provide you the special design,in order to adjust the oilseed to the optimun state ,which will improve the oil yield and the cake quality.

Pretreatment process feature:

1) Different combinations of process can process various oil plants in one workshop.

2) Use special intensified pretreatment technoloLD for aroma peanut oil to make it more aroma.

3) Adopt advanced and reliable shelling technoloLD to meet higher requirements for protein content in meal.

4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.

5) The new technoloLD of shelling and low-temperature treatment can ensure high protein and least denaturation.

Pretreatment flow chart for Corn germ oil

Degerming→ Cleaning→Softenning→Flaking→Cooking→Pressing→To Extraction workshop

Flaking machine

Solvent Extraction Flow chart for Corn germ oil

Rotocel Extractor

1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;

2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;

3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.

4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save enerLD by reducing the evaporation capacity.

5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.

6. Specially suitable for the extraction of various pre-pressed meals.

Desolventizer(DTDC)

Solvent condensation & recovery

Main Parameters

Residual oil in meal	≤1% (Peanut)
Solvent consumption	≤3Kg/T(6#solvent oil)
Crude oil moisture and volatile matter	≤ 0.30%
Power consumption	≤ 15KWh/T
Steam consumption	≤280Kg/T (0.8MPa)
Finished meal moisture	≤ 10-13% (adjustable)
Residual solvent in finished meal	≤ 300PPM (qualified detonated experiment

The advantage of DTDC desolventizer

1, Passivate and destruct the anti-nutrition in the meal, such as the urease and the trypsin,improve the use value of the meal.

2, Control the protein denaturation degree of the meal, effectively improve the meal’s NSI index

3, To adjust the color, flavor and granularity of the meal.

4, To reduce the residual solvent in the meal, adjust the moisture of the meal, to ensure the lowest solvent consumption and safe use of meal in production.

Refining flow chart for Corn germ oil

Main Paramaters

Soft water consumption	≤ 160Kg/H
Steam consumption	≤ 300Kg/T oil
Bleaching earth	1-3Kg/T oil
Power consumption	≤ 22KWH/T oil
Fuel consumption	10-20Kg/T oil
Oil content in waste white clay	≤ 23%
Phosphoric consumption	0.5-1Kg/T oil

1.Deacidification
Sodium hydroxide antagonize free fatty acids,and subside phospholipids,to remove the insoluble impurities,then after the separation of soapstock, neutral oil was washed in soft water,last drying in vacuum.
2.Decoloration
Used to remove off pigments, bleaching oils and grease dehydrate

3.Deodorization
Using high temperature and high vacuum steam stripping method deodorization temperature commonly 180, vacuum degree 9.3 104 Pa can achieve ideal results
4.Dewaxing
Dewaxing can ensure the colour of the oil to be clear brigLD at room temperature and frozen temperature. to reduce the oil in the wax content to 10 parts per million to get crystal clear oil.

Workshop

Packaging & Shipping

Customer visiting

Laboratory

Approvals

Our Services

Pre-sale

System evaluation: 1)Project basic situation

Solution: 1)The investment budget. 2)Feasibility, rationality

Product selection: 1)Factory inspection. 2)Site measurement. 3)Technical discussion. 4)Supply professional drawing and lists.

Win--win coopration: 1)Sign the contract. 2) Establish mutual benefit, strategic cooprative partnership.

In-sale

Design evaluation:1) Detailed technical assessment, arrangement. 2)Design of process and equipment layout.

Procurement: Strictly inspection, optimized selection.

Installation: 1)Quality and quantity guaranteed. 2)Completion of hand over.

Acceptance:1)Acceptance test. 2)Accepted deliverable

Technical training: 1)On-site installation and products training. 2) Operation skills training. 3) Maintenance training. 4) Centralized technical training

After-sale

Technical service: Long time technical service

Accessories supplying: Supplying spare parts with cost price.

Feel free contact me to get more information